Hand made high performance Intercoolers.

Pro Alloy specialise in the manufacture and supply of high quality hand made alloy Intercoolers built to customer requirements. Our Intercooler cores are light weight, strong and are fully brazed in a controlled atmosphere process, which not only brazes the tubes to the header plates but also the cooling fins to the tubes, which gives excellent thermal conductivity and strength. We are able to produce just about any shape and size of radiator, from one-off units to mass production runs, in sizes up to 1200mm x 1200mm. These are available in the following thickness with extruded tube.
Single row 40mm
Single row 50mm
Single row 65mm
Twin row 90 mm
Twin row 110mm
Ordering your intercooler is quite simple, we can work from a basic sketch, cad drawings, sample radiators and even cardboard mock ups!
If you are not sure what you need, you might like to email or call one of our experienced team who can advise you on which core specification or configureation would suit your needs best.
We also have a fully equipped R&D shop and ramps where we can offer a drive in /drive out service.
You may like to browse our Intercooler stock section for some ideas of what you are looking for.


See below for a few examples of our work...

Custom Intercooler install for rear engined Toyota Yaris.



 Custom Intercooler fitted to Dax Rush
Custom Intercooler fitted to Caterham RSW V6 Evo 


600 BHP Cosworth Intercooler